Ethanol Plant Work

Boilers & Boiler Repairs, Pressure Vessel Repairs, Thermal Oxidizer Insulation & Repairs and More

Helping You Be the Most Efficient & Cost-Effective Operation in the Ethanol Industry

Fusion Boiler Works currently works for and assists many of the premier ethanol plants in the Midwest. We are proud of our customers and our reputation and would be happy to provide references upon request.

We’re known for being the best, most comprehensive and complete boiler & pressure valve repair/service in the Midwest, but that’s not ALL the services we can provide:

Ethanol Plant Services

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Mechanical Construction

Our fully staffed mechanical construction group provides the following services to meet your plant needs:

  • Piping design and installation, including: steam, condensate, feedwater, blowdown, natural gas, oil and compressed air (welded & threaded)
  • Boiler installation services, including: design, installation and commissioning
  • Boiler room accessory equipment and energy saving measures, including: flue gas economizers, condensing economizers and continuous blowdown heat recovery
  • Temporary and emergency boilers for scheduled or unforseen plant shutdowns
  • Valve replacements including PRVS, boiler steam discharge and angle non-return
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Industrial Burner Service

Our industrial burner service group provides the following services to assist you:

  • Start-up, commissioning and operator training for combustion systems
  • Burner adjustments for efficiency using state of the art flue gas analysis equipment
  • Burner replacements or upgrades, including design and installation
  • Control retrofits including parallel positioning systems

Frequently Asked Questions

What Services Do You Provide for Ethanol Specific Plants?
  • PIPING DESIGN & INSTALLATION; INCLUDING STEAM, CONDENSATE, FEEDWATER, BLOWDOWN, NATURAL GAS, OIL AND COMPRESSED AIR (WELDED & THREADED).
  • BOILER INSTALLATION SERVICES; INCLUDING DESIGN, INSTALLATION & COMMISSIONING.
  • BOILER ROOM ACCESSORY EQUIPMENT & ENERGY SAVING MEASURES; INCLUDING FLUE GAS ECONOMIZERS, CONDENSING ECONOMIZERS & CONTINUOUS BLOWDOWN HEAT RECOVERY.
  • TEMPORARY & EMERGENCY BOILERS FOR SCHEDULED OR UNFORSEEN PLANT SHUTDOWNS.
  • VALVE REPLACEMENTS INCLUDING PRVs, BOILER STEAM DISCHARGE & ANGLE NON-RETURN.
Do You Have Industrial Burner Services?

OUR INDUSTRIAL BURNER SERVICE GROUP PROVIDES THE FOLLOWING SERVICES TO ASSIST YOU:START-UP, COMMISSIONING AND OPERATOR TRAINING FOR COMBUSTION SYSTEMS.
BURNER ADJUSTMENTS FOR EFFICIENCY USING STATE OF THE ART FLUE GAS ANALYSIS EQUIPMENT.
BURNER REPLACEMENTS OR UPGRADES, INCLUDING DESIGN & INSTALLATION.
CONTROL RETROFITS INCLUDING PARALLEL POSITIONING SYSTEMS.

OUR GOAL IS TO HELP YOU BE THE MOST EFFICIENT & COST EFFECTIVE OPERATION YOU CAN BE IN THE ETHANOL INDUSTRY.

How Do We Start?
We can start working for you right away. Our boiler experts will be out to see you within a short amount of time. Our scheduling software even accounts for emergency needs. Just reach out through email, form submission or even give us an old fashioned telephone call.
What Are Your Certifications?

“R” Stamp 

How Far Will You Travel?

We perform services in all States.

Schedule Your Service Today

We look forward to servicing your facility!